{"id":2416,"date":"2016-03-07T09:03:25","date_gmt":"2016-03-07T08:03:25","guid":{"rendered":"https:\/\/dynfut.tamtomy.cz\/?p=2416"},"modified":"2024-04-22T15:02:49","modified_gmt":"2024-04-22T14:02:49","slug":"lloyds-coils-europe-the-simulation-and-optimization-of-the-big-exchangers-production","status":"publish","type":"testimonial","link":"https:\/\/dynfut.tamtomy.cz\/en\/case-studies\/lloyds-coils-europe-the-simulation-and-optimization-of-the-big-exchangers-production\/","title":{"rendered":"Lloyds Coils Europe &#8211; The simulation and optimization of the big exchangers production"},"content":{"rendered":"<p style=\"text-align: justify;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-2128\" src=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/1_lloyd_logo-e1455200015507.jpg\" alt=\"1_lloyd_logo\" width=\"204\" height=\"74\" srcset=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/1_lloyd_logo-e1455200015507.jpg 408w, https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/1_lloyd_logo-e1455200015507-150x54.jpg 150w\" sizes=\"(max-width: 204px) 100vw, 204px\" \/><\/p>\n<p style=\"text-align: right;\"><a href=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/03\/EN_casestudy_Lloyd.pdf\">The case study in pdf you can download here.<\/a><\/p>\n<p style=\"text-align: justify;\"><strong>APPLICATION:<\/strong><\/p>\n<p style=\"text-align: justify;\">The dynamic simulation is today more and more in the foregroung. And it is no wonder. Present processes are today more complex and more difficult and comprehensive. And time and costs are lower. Therefore there exists a possibility to use the simulation. With its help it is possible to identify connections in the complex and comprehensive systems. At this case there was the same thing. It was necessary to built a simulation model with its help it was optimized the production process of big exchangers.<\/p>\n<p style=\"text-align: justify;\"><strong>BRANCH:<\/strong><\/p>\n<p style=\"text-align: justify;\">Industry<\/p>\n<p style=\"text-align: justify;\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-2129 alignright\" src=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/1_1_lloyd-e1455200094927.jpg\" alt=\"1_1_lloyd\" width=\"150\" height=\"174\" srcset=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/1_1_lloyd-e1455200094927.jpg 446w, https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/1_1_lloyd-e1455200094927-129x150.jpg 129w\" sizes=\"(max-width: 150px) 100vw, 150px\" \/><\/p>\n<p style=\"text-align: justify;\"><strong>SECTOR:<\/strong><\/p>\n<p style=\"text-align: justify;\">Engineering<\/p>\n<p style=\"text-align: justify;\"><strong>BENEFIT:<\/strong><\/p>\n<p style=\"text-align: justify;\">With using of the universal built simulation model there were verified the production processes, the mode of production management, numbers and assignment of workers, different ways of handling.<\/p>\n<h3 style=\"text-align: justify;\"><strong>About the company<\/strong><\/h3>\n<p style=\"text-align: justify;\">LLOYD COILS EUROPE is the established producer and supplier of bespoked heating exchangers with high quality in the european market.<\/p>\n<p style=\"text-align: justify;\">The company\u00a0LLOYD COILS EUROPE\u00a0was established in 1996. From the start the company developed from the production exchangers supplied only to mother\u00b4s company (Friga-Bohn) to the stabil trustworthy company with a wide customers\u00b4base. The products are dispatched to tens of countries mainly in Europe. You can meet with their applications around the world.<\/p>\n<h3 style=\"text-align: justify;\"><strong>Project targets<\/strong><\/h3>\n<p style=\"text-align: justify;\">The project output was the verification of the optimal setting of the production process and the simulation of the optimal line utilization according to market needs. This solution was necessary to propose as modular to fullfil requirements to possible expanding of a logistic and production capacity.<\/p>\n<h3 style=\"text-align: justify;\"><strong>Solution<\/strong><\/h3>\n<p style=\"text-align: justify;\">During the implementation was very important a modularity of the whole system. Therefore it was created <strong>the universal simulation model in WITNESS<\/strong>. This type of a model is possible to expand, modificate very simple and use to this or another project.<\/p>\n<p style=\"text-align: justify;\">There were simulated all the variants with different settings of input parametres. The main required outputs of the big exchangers production optimization were:<\/p>\n<ul style=\"text-align: justify;\">\n<li>The verification of the throughput of individual production operations and the optimization of material flows on a line<\/li>\n<li>The workload of operators and their optimization<\/li>\n<li>The load of handling processes and its optimization<\/li>\n<li>The verification of the production process management on the line with the goal of ensuring of a fluent flow and a required production capacity<\/li>\n<li>the simulation of the optimal using the production line according to market needs<\/li>\n<\/ul>\n<h3 style=\"text-align: justify;\"><strong>Results<\/strong><\/h3>\n<p style=\"text-align: justify;\">There were simulated the four variants. These variants were different by a period, so their product portfolio was different which influenced the characteristics of the whole system. The next partition consisted in the different production volume. Always it was verified the lower and the maximal production volume.<br \/>\nFrom every simulation there were processed predefined outputs by them were evaluated the individual variants. One of the outputs was the amount of buffer stock in front of every machine and the utilization of the machine.<\/p>\n<p style=\"text-align: justify;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-2131\" src=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/2_lloyd_zasoba_operace-1-e1455200369193.jpg\" alt=\"2_lloyd_zasoba_operace\" width=\"408\" height=\"244\" srcset=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/2_lloyd_zasoba_operace-1-e1455200369193.jpg 408w, https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/2_lloyd_zasoba_operace-1-e1455200369193-150x90.jpg 150w\" sizes=\"(max-width: 408px) 100vw, 408px\" \/><\/p>\n<p style=\"text-align: justify;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-2130\" src=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/2_lloyd_zasoba_operace-e1455200268678.jpg\" alt=\"2_lloyd_zasoba_operace\" width=\"407\" height=\"263\" srcset=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/2_lloyd_zasoba_operace-e1455200268678.jpg 466w, https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/2_lloyd_zasoba_operace-e1455200268678-150x97.jpg 150w\" sizes=\"(max-width: 407px) 100vw, 407px\" \/><\/p>\n<p style=\"text-align: justify;\">Between the elementary outputs doesn\u00b4t have lack the workers\u00b4 number, their working assingment and the determination what they will operate.<\/p>\n<p style=\"text-align: justify;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-2132\" src=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/4_lloyd_graf.jpg\" alt=\"4_lloyd_graf\" width=\"410\" height=\"231\" srcset=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/4_lloyd_graf.jpg 1920w, https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/4_lloyd_graf-150x84.jpg 150w, https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/4_lloyd_graf-768x432.jpg 768w\" sizes=\"(max-width: 410px) 100vw, 410px\" \/><\/p>\n<p style=\"text-align: justify;\">The last of the main graphic outputs was the using of the individual overhead cranes.<\/p>\n<p style=\"text-align: justify;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-2133\" src=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/5_lloyd_graf-e1455200483957.jpg\" alt=\"5_lloyd_graf\" width=\"408\" height=\"257\" srcset=\"https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/5_lloyd_graf-e1455200483957.jpg 555w, https:\/\/dynfut.tamtomy.cz\/wp-content\/uploads\/2016\/02\/5_lloyd_graf-e1455200483957-150x95.jpg 150w\" sizes=\"(max-width: 408px) 100vw, 408px\" \/><\/p>\n<p style=\"text-align: justify;\">On the basis of these outputs there were verified the mentioned four variantsy. For every variant it was determined the optimal number of machines, the numer of workers and their assignment, the handling devices which are necessary to move material between the individual workplaces. With this universal model is possible to verify simulation variants direct by a customer on a simulation workshop because the speed of the change of the input parametres, the simulation and the proceeding of outputs is in minutes. Thus, it&#8217;s immediately see what is the effect of your settings input parameters.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The case study in pdf you can download here. APPLICATION: The dynamic simulation is today more and more in the foregroung. And it is no wonder. Present processes are today more complex and more difficult and comprehensive. And time and costs are lower. Therefore there exists a possibility to use the simulation. With its help [&hellip;]<\/p>\n","protected":false},"featured_media":2845,"menu_order":0,"template":"","acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Lloyds Coils Europe - The simulation and optimization of the big exchangers production - DYNAMIC FUTURE<\/title>\n<meta name=\"robots\" content=\"noindex, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Lloyds Coils Europe - The simulation and optimization of the big exchangers production - DYNAMIC FUTURE\" \/>\n<meta property=\"og:description\" content=\"The case study in pdf you can download here. APPLICATION: The dynamic simulation is today more and more in the foregroung. And it is no wonder. Present processes are today more complex and more difficult and comprehensive. 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